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Water-Based vs Solvent-Based Aluminium Paste: Performance and Applications

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Water-Based vs Solvent-Based Aluminium Paste: Performance and Applications

Environmental regulations and sustainability goals are reshaping the coatings industry. One of the most significant shifts is the growing adoption of waterborne aluminium paste as an alternative to traditional solvent-based systems.

Understanding the performance differences between water-based aluminium paste and solvent-based aluminium paste is essential for formulators seeking to balance environmental compliance with coating durability.


Solvent-Based Aluminium Paste: Established Performance

Solvent-based aluminium paste has long been the industry standard due to:

  • Excellent flake wetting

  • Stable dispersion

  • Broad resin compatibility

These systems are widely used in heavy-duty industrial coatings, marine paints, and protective primers.


Water-Based Aluminium Paste: The Low-VOC Solution

Advancements in surface treatment and dispersion technology have enabled aluminium paste to perform effectively in aqueous systems.

Advantages include:

  • Reduced VOC emissions

  • Improved workplace safety

  • Compliance with global environmental regulations

Modern waterborne aluminium paste grades show strong corrosion resistance when properly formulated.


Performance Comparison

Feature

Solvent-Based

Water-Based




VOC emissions

High

Low

Dispersion stability

Excellent

Improved with new tech

Corrosion resistance

Proven

Competitive

Regulatory compliance

Limited

Strong


Application Considerations

  • Industrial maintenance coatings may still favor solvent-based systems for maximum durability.

  • Architectural and general industrial coatings increasingly adopt waterborne aluminium paste.

  • Export-oriented manufacturers benefit from low-VOC formulations.


Conclusion

The choice between water-based and solvent-based aluminium paste depends on regulatory environment, performance requirements, and application conditions. With continuous innovation, waterborne aluminium paste is rapidly closing the performance gap.


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