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Aluminum Powder Vs Aluminum Paste for AAC: What’s The Real Difference?

Views: 156     Author: Silver Rocket     Publish Time: 2025-11-20      Origin: Site

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Aluminum Powder Vs Aluminum Paste for AAC: What’s The Real Difference?

In the production of aerated concrete, the choice between aluminum powder and aluminum paste directly impacts bubble formation, block density, and overall AAC quality. This article will explain the differences in their performance characteristics and the correct selection approach for AAC manufacturers.

CW9A38096807


Understanding Aluminium Powder and Aluminum Paste

Aluminum powder and aluminum paste are both widely used in the aerated concrete industry. When reacting with lime and water, they produce hydrogen gas. This gas forms internal pores, imparting the lightweight structural characteristics to aerated concrete.

Key roles:

  • Responsible for controlled expansion

  • Influences block density

  • Affects mechanical strength and uniformity

Recent data from the Aluminum Pigment Market shows growing demand for AAC-grade reactive aluminum materials due to rising construction needs in Asia, the Middle East, and Europe.


Aluminium Powder for AAC

Aluminium powder for AAC is a fine and highly reactive powder. It is commonly used in large-scale AAC production lines.

Key Features:

  • Fast hydrogen release

  • Precise reaction speed control

  • Widely used in traditional AAC formulations

When to Choose Aluminium Powder:

  • You need strong expansion in large molds

  • Your factory uses dry-feed systems

  • You need cost-effective mass production


Aluminum Paste for AAC

Aluminum paste for AAC is aluminium powder dispersed in water or solvent. This improves handling safety and provides more stable reactivity.

Key Features:

  • Lower dust emission

  • More stable gas release

  • Safer storage and transportation

When to Choose Aluminum Paste:

  • You require higher precision in expansion

  • You want safer and cleaner dosing

  • Water-based formulation is preferred in your process


Technical Differences That Matter

Below are the three differences AAC manufacturers care about most:

1. Reactivity & Gas Generation

  • Aluminium powder: Higher reactivity due to dry, fine particles.

  • Aluminum paste: Slightly slower and more controlled reaction.

This directly affects pore size and block uniformity.

2. Handling & Safety

  • Powder: Can be dusty; requires explosion-proof material handling.

  • Paste: Significantly safer due to moisture content.

3. Mixing Behavior

  • Powder: Activates quickly when mixed into the slurry.

  • Paste: Offers longer working time and smoother dispersion.


Deep-Dive Comparison & Application Scenarios

Comparison Table

Property Aluminium Powder for AAC Aluminum Paste for AAC
Form Dry, fine powder Water/solvent-based slurry
Safety Higher dust risk Low dust, safer
Reactivity Fast, aggressive Controlled, predictable
Cost More economical Slightly higher
Precision Medium High
Best for High-volume production Quality-focused AAC lines

Where Each Type Performs Best

Use aluminium powder for AAC if:

  • Your plant needs strong lift/expansion

  • Low cost is a priority

  • Operators are trained to handle reactive powders

Use aluminum paste for AAC if:

  • You want maximum dimensional accuracy

  • Your system prefers wet dosing

  • You need safer handling in humid environments

Silver Rocket provides both reactive forms with customizable reactivity levels, optimized for different AAC production lines.


FAQ

1. Which produces more hydrogen, powder or paste?

Aluminium powder produces slightly more hydrogen due to higher surface activity, but aluminum paste offers better control.

2. Are the two materials interchangeable?

Not directly. Formulation and dosing must be adjusted based on reactivity and moisture content.

3. Why do some factories switch from powder to paste?

To reduce dust, improve safety, and gain more consistent pore structure.

4. Does aluminum paste cost more?

Yes, but improved stability and reduced waste often balance the cost.

5. Does Silver Rocket supply custom AAC formulations?

Yes. Silver Rocket offers tailored aluminium powder and aluminum paste for AAC with controlled reaction curves.


Conclusion

Understanding the difference between aluminium powder and aluminum paste is essential for producing high-quality AAC blocks. Powder is reactive and cost-efficient, while paste offers safety and precision. Choosing the correct material ensures better performance, stability, and production efficiency.

For optimized AAC materials, Silver Rocket Metallic Pigment Co.,Ltd. provides industry-proven aluminium powder and aluminum paste with customizable reactivity, stable supply, and factory-direct pricing.

Contact Silver Rocket: info@silverocket.com
Visit: https://www.silverocket.com
Get expert guidance and the right aluminium solution for your AAC production.


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